I've started on another project and am looking for advice on a few decisions to make.
The Trochilus gets 40 reeds into something "nearly" as small as a diatonic at least something that would be "pocketable" if it weren't for the slide.
I've thought about what to do with that slide, redesign it so it sits somewhere else, out of the way, or potentially get rid of it all together.
I realize I could simply retuned it and use the slide for when I want blow bends, but if I could convert it to function like an x-reed style harmonica it would no longer need the slide.
My initial plan is to:
- Retune a couple holes to various 3 or 4 reed configurations to test.
- Replace the slide with a gasket under the mouthpiece
- Design and print overvalve plates
- Decide on 3 or 4 reed x-reed strategy
- Add the valves to the reedplates / overplates
- Retune the rest of the harmonica based on chosen strategy
- Assemble the thing
First trochilus overplate print: fitment test Decision 1: 3 or 4 reeds per hole?
Pros for a 3 reed configuration: one less reed to deal with, potentially more airtight.
Pros for a 4 reed configuration: unlike the 3 reed configuration, the active draw can bend independently of what the active blow is set to, since it interacts with its own x-reed. Cons is dealing with 10 more reeds, possibly more resonance, airflow issues to deal with.
I have not considered preserving the ability to overblow in either of these designs. I'm guessing in both cases the overblow would actually result in a lower note since you would be interacting with the lower draw x-reed.
Rob's discussion here is making me wonder if this is something I should consider:
Decision 2: what to use as a gasket material under the mouthpiece
I've thought about simply printing a plastic insert here, but I'm open to other thoughts.
Decision 3: Which material to use for valves?
I am an avid half valve player. For the most part I use Seydel's PT Gazell valves. I'm guessing they won't work here for a number of reasons, one of them being that they are heavy and will probably fall when installed where they need to underhang a reed.
I can't find a very good supplier in the US for chromatic valves, or maybe I am just looking in the wrong place. If I wanted to make my own what materials would you suggest? Or maybe help me find a good chromatic valve supplier

Decision 4: Which valves to attach to the reedplates vs the overvalve plates?
Theoreticaly I think I could install them all to the over or underside of the overvalve plate, and make the plate at least a couple mm thick to give the reeds space to swing. I'm looking for advice on which valves make more sense to add to the overvalve plate rather than directly to the reedplate.
Thank you all!